Contract Orthopedic Manufacturing

Unity Precision Manufacturing specializes in precision manufacturing of medical devices, including complex orthopedic implants, components, and hardware. Through our state-of-the-art manufacturing facilities and commitment to quality, we provide our medical clients with efficient, scalable manufacturing options. Learn how orthopedic implant manufacturing can help your team meet growing demand and achieve your production goals.

Importance of Working With a High-Quality Contract Manufacturer in Orthopedic Manufacturing

Hospitals, orthopedic surgeons, and healthcare organizations throughout the medical industry use contract manufacturing to realize cost efficiencies and guarantee the timely delivery of components and devices. However, working with an experienced partner like Unity Precision can also improve the quality, safety, and performance of the finished product.

Ensuring Patient Safety

At Unity Precision, we properly finish components and devices with excellent geometric accuracy and a smooth surface that minimizes the risks of contamination, infection, and inflammation. All implants feature biocompatible metals and materials that can be safely used in the body without degrading or provoking an immune response. We also employ multiple quality checks throughout production to guarantee the safety of every product.

Enhancing Product Reliability

Orthopedic implants must withstand the pressure, tension, and movement patients expect in their joints. We use high-performance materials like surgical steel and titanium to build products that resist corrosion, fatigue, and wear. From initial manufacturing to the final finishing stages, each orthopedic implant we produce meets or exceeds design parameters for mechanical and fatigue strength.

Precision and Accuracy in Manufacturing

Unity Precision uses state-of-the-art production processes to ensure that features like diameter, component roundness, and taper angles on prostheses, screws, and plates meet exact specifications. We also finish surfaces through rigorous polishing and inspection to eliminate burrs and scratches that compromise comfort and sterilization.

Compliance With Standards

Orthopedic implants must comply with international standards, including FDA safety regulations and ISO 13485 standards for medical devices. Unity Precision follows these requirements to demonstrate our commitment to safety, quality, and reliability. We also maintain an active ISO 13458 and ISO 9001 certification and stringent quality control measures across our operations.

Advanced Inspection Technologies

Unity Precision offers multi-faceted inspection options powered by advanced technology. We use:

• Advanced quality management software to streamline quality control processes and facilitate cross-department collaboration
• Statistical Process Control (SPC) techniques to monitor and optimize real-time process performance
• Coordinate Measuring Machines (CMMs) and other non-contact vision systems that allow for efficient and comprehensive inspection of complex geometries

Our orthopedic implant manufacturing team continually refines every production phase to guarantee tight adherence to design specifications, compliance with safety and industrial regulations, and peace of mind for our customers.

Benefits of Contract Manufacturing

Scale up production and strengthen your organization with the many benefits of contract manufacturing services from Unity Precision:

• Focus your internal efforts on core competencies, such as research, development, and sales.
• Reduce production costs by developing more efficient production processes and using economies of scale to grow your business.
• Use the experience and expertise of contract manufacturers to make your designs more manufacturable and accelerate your go-to-market timeline.
• Guarantee product quality through quality control checks outside of your internal capabilities.

Why Choose Unity Precision as Your Contract Orthopedic Manufacturer?

Unity Precision is a US-owned family organization that provides cutting-edge medical implants and surgical tools. We are dedicated to building better relationships and delivering quality with every project, using precision machining expertise to take medical orthopedic product designs from prototype to production.

We provide turnkey manufacturing solutions for products such as:

As part of our comprehensive manufacturing services, we offer ongoing support to address design and assembly challenges using Design for Manufacturing (DFM) best practices. We also provide finishing services, assembly services, and packaging options so you can simplify fulfillment with a single manufacturing services provider and have more cost-effective production without compromising on your timelines or product quality.

Contact Unity Precision Today: The Contract Ortho Manufacturer of Choice

Unity Precision Manufacturing delivers high-quality medical devices, surgical instruments, medical implants, and more, prioritizing quality control measures. Your organization can benefit from the unique production and fulfillment efficiencies of partnering with an experienced ortho manufacturer like Unity Precision. Our services include material selection and Design for Manufacturability (DFM) support, machining, manufacturing, and diligent quality assurance throughout every production stage.

Request a quote to discuss your application’s requirements or to start your order.